Introduction to reaction kettle:
The broad understanding of a reaction kettle refers to a stainless steel container with physical or chemical reactions. By designing the structure and configuring the parameters of the container, the heating, evaporation, cooling, and low-speed mixing functions required by the process are achieved. The pressure requirements during the reaction process also vary in terms of the design requirements of the container. Production must strictly follow the corresponding standards for processing, testing, and trial operation. Stainless steel reaction kettles vary according to different production processes, operating conditions, etc. The design structure and parameters of reaction kettles are different, that is, the structural style of reaction kettles is different, and they belong to non-standard container equipment.
The reaction kettle is a comprehensive reaction vessel, designed based on the reaction conditions for the structure, function, and configuration accessories of the reaction kettle. From the beginning of the feed reaction discharge process, the predetermined reaction steps can be completed with a high degree of automation, and important parameters such as temperature, pressure, mechanical control (stirring, blowing, etc.), and reactant/product concentration during the reaction process can be strictly controlled.
Reactor materials generally include carbon manganese steel, stainless steel, zirconium, nickel based (Hastelloy, Monel) alloys, and other composite materials. The reaction kettle can be made of stainless steel materials such as SUS304 and SUS316L. Agitators can be anchor type, frame type, paddle type, turbine type, scraper type, combination type, and the rotating mechanism can use cycloidal pinwheel reducer, stepless speed reducer, or variable frequency speed regulation, which can meet the special reaction requirements of various materials. The sealing device can adopt sealing structures such as mechanical seals and packing seals. Heating and cooling can adopt structures such as jacket, half tube, coil, Miller plate, etc. The heating methods include steam, electric heating, and thermal oil to meet the process requirements of different working environments such as acid resistance, high temperature resistance, wear resistance, and corrosion resistance. And it can be designed and manufactured according to user process requirements.
Reactor diagram:
Scope of application of reaction kettle:
Reactors are widely used in production users such as petroleum, chemical, rubber, pesticides, dyes, pharmaceuticals, food, and various research and experimental projects. They are containers used to complete processes such as hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, alkylation, polymerization, condensation, heating and mixing, and constant temperature reactions.
1. Electric heating reaction kettle
Scope of application: Widely used in industries such as petroleum, chemical, food, medicine, scientific research, etc. It is a reaction equipment used to complete chemical processes such as polymerization, condensation, sulfurization, alkylation, hydrogenation, and many other processes of organic dyes and intermediates.
2. Steam heating reaction kettle
Scope of application: Widely used in industries such as petroleum, chemical, food, medicine, scientific research, etc. It is a reaction equipment for completing chemical processes such as polymerization, condensation, sulfurization, alkylation, hydrogenation, and many intermediate processes.
3. Complete equipment for unsaturated polyester resin
Scope of application: key equipment for producing unsaturated polyester resin, phenolic resin, epoxy resin, Acrylonitrile butadiene styrene and paint.
4. Stainless steel reaction kettle
Scope of application: Suitable for high-temperature and high-pressure chemical reaction tests in departments such as petroleum, chemical industry, medicine, metallurgy, scientific research, and universities. It can achieve high stirring effect on viscous and granular substances.
5. Glass lined reaction kettle
Scope of application: Widely used in industries such as petroleum, chemical, food, medicine, and scientific research.
6. Magnetic stirring reactor (chemical reactor)
Scope of application: Widely used in industries such as petroleum, chemical, food, medicine, scientific research, etc. It is a reaction equipment used to complete chemical processes such as polymerization, condensation, sulfurization, alkylation, hydrogenation, and many other processes of organic dyes and intermediates.
7. Multifunctional dispersion reaction kettle
Scope of application: Widely used in industries such as petroleum, chemical, food, medicine, scientific research, etc. It is a reaction equipment used to complete chemical processes such as polymerization, condensation, sulfurization, alkylation, hydrogenation, and many other processes of organic dyes and intermediates.
Structural characteristics of the reaction kettle:
A reaction kettle is a closed container mainly composed of the kettle body, kettle cover, stirring device, heating/cooling device, mixer/homogenizer, etc. The kettle body is generally made of stainless steel or steel, which has high corrosion resistance and high temperature resistance. The kettle cover is usually connected by a flange and can be quickly disassembled and replaced. The stirring device is the main component in the reaction kettle, which can uniformly mix the reactants through rotational motion. The heating/cooling device is used to control the temperature of the reaction kettle to control the speed of the reaction and the quality of the reaction products. Mixers/homogenizers can be used for crushing or mixing of reactants.
Reactor selection:
Model | Volume(L) | Motor Power(KW) | Revolution(Rpm) |
HR-2 | 2 | 0.75 | 0-60 |
HR-5 | 5 | 1.5 | 0-60 |
HR-20 | 20 | 3 | 0-60 |
HR-50 | 50 | 5.5 | 0-60 |
HR-100 | 100 | 7.5 | 0-60 |
HR-200 | 200 | 15 | 0-60 |
HR-300 | 300 | 22 | 0-60 |
HR-500 | 500 | 37 | 0-60 |
HR-1000 | 1000 | 45-55 | 0-60 |
HR-1500 | 1500 | 45-75 | 0-60 |
HR-2000 | 2000 | 55-90 | 0-60 |
Advantages of reaction kettle products:
1: Motor reducer: Jiangsu Guomao Guotai (a well-known domestic brand with a warranty period of more than 10 years)
2: Material: All parts in contact with the material are made of SUS304 stainless steel or SUS316L stainless steel
3: Thickness of the inner wall plate of the kettle: ≥ 8mm, ensuring the strength of the kettle body
4: The inner wall and components of the kettle are polished with a polishing accuracy of ≥ 200 mesh
5: Shaft seal: Mechanical seal (Danyang, Jiangsu)
6: Bearing: Harbin Bearing (the three major production bases in China's bearing industry)
7: Install a fixed center support at the bottom of the mixer to ensure that the mixing shaft is not eccentric
8: Vacuum degree: ≤ -0.08MPa
9: Cylinder pressure test: ≥ 0.04MPa
10: Jacket pressure test: ≥ 0.06MPa
11: Multiple layers of guide reinforcement plates are installed inside the jacket to ensure uniform strength and heating/cooling of the cylinder body
12: Frequency converter: Shenzhen Yingweiteng (listed company, a good supplier of industrial control and automation products and services)
13: Electrical control: Jiangsu Zhengtai CHINT (listed company, one of the world's top ten electrical appliance brands)
Company Introduction:
Foshan Nanhai Jinchangtai Machinery Equipment Co., Ltd. is a professional manufacturer of chemical machinery equipment that integrates research, development, design, manufacturing, installation, debugging, and maintenance. We have successfully developed complete sets of production equipment and products for resins, adhesives, powder mixing, silica gel, Hot-melt adhesive, paints and coatings, covering many industries such as chemical industry, plastics, building materials, pharmaceuticals, food, light industry, etc.
Foshan Nanhai Jinchangtai Machinery Equipment Co., Ltd. specializes in the production and supply of glass glue equipment, sealant equipment, Kneader reactor, strong disperser, planetary mixer, power mixer, reactor, white latex complete production equipment, resin complete production equipment, lotion complete production equipment, glue complete production equipment, Hot-melt adhesive complete production equipment, rubber mixing equipment, silicone rubber equipment, butyl rubber equipment, electronic glue equipment Complete sets of chemical production equipment, including liquid adhesive equipment, conical double helix mixer, horizontal spiral belt mixer, plow blade mixer, and dual axis gravity free mixer. Export quality, affordable prices, welcome friends from all walks of life to visit and purchase.
Contact information:
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Contact Person: Mr. Luo Contact Information: 18138373959
Company Qualification:
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