Introduction to Kneader reactor:
Vertical Kneader reactor is a mixing equipment used in various industries, especially in food and pharmaceutical industries. It is specifically designed for mixing and kneading dough or other sticky materials. The vertical Kneader reactor consists of a mixing chamber or mixing basin in a vertical direction, usually made of stain free steel, and a rotating shaft with mixing elements. Mixing components are usually connected to the shaft in the form of arms, paddles, or blades and are responsible for kneading movements. When the machine is running, the mixing chamber is filled with the ingredients or materials to be mixed. The rotating shaft driven by an electric motor causes the hybrid element to move radially and axially, causing it to rotate and move up and down. This action effectively kneads and blends the ingredients, ensuring thorough and even mixing.
Diagram of Kneader reactor:
Applicable scope of Kneader reactor:
Kneader reactor is widely used in mixing, kneading, crushing, stirring, re polymerization and other technological processes of high viscosity and high elastoplastic materials. The Kneader reactor is mainly used to produce silicone sealant, silicone structural adhesive, neutral glass adhesive, neutral mildew resistant adhesive, neutral weather resistant adhesive, vulcanized silicone rubber, silicone rubber, silicone resin, butyl rubber, rubber mix, plastic, PP, PVC, PE, BMC, CMC cellulose, battery paste, oil ink, pigment, dye, Bubble gum, chewing gum, medical silica gel, etc.
Structural features of Kneader reactor:
1. The Kneader reactor uses two Z-shaped paddles with different rotational speeds to produce strong shearing, squeezing and stirring effects, so that viscous materials can be quickly mixed evenly.
2. The Kneader reactor can be made into ordinary type, pressure type, vacuum box type, etc. The Kneader reactor with vacuum box balance structure is our unique design, good import technology, and quality assurance.
3. The temperature of the Kneader reactor is adjusted by means of heat transfer oil heating, steam, water cooling, etc.
4. The discharging methods of the Kneader reactor include hydraulic tilting cylinder dumping, bottom ball valve discharging, screw extrusion, etc.
5. The Kneader reactor usually adopts a constant speed design scheme, or it can be designed as a frequency converter speed regulation according to customer requirements.
Selection of Kneader reactor:
Type | Capacity(L) | Power of motor(KW) | Overall dimensions(L*W*Hmm) |
VK 5 | 2.5 | 0.37 | 600*660*860 |
VK 25 | 12.5 | 1.5 | 960*800*1800 |
VK 50 | 25 | 2.2 | 1140*935*2150 |
VK 100 | 50 | 4 | 1370*1045*2295 |
VK 200 | 100 | 5.5 | 1660*1280*2635 |
VK 400 | 200 | 11 | 2040*1570*3300 |
VK 800 | 400 | 18.5 | 2600*2320*4300 |
VK 1600 | 800 | 45 | 3400*2700*4550 |
VK 3200 | 1600 | 75 | 4200*3600*6000 |
Kneader reactor product advantages:
Kneader reactor is an ideal equipment for mixing, kneading, crushing, dispersing and re polymerization of high viscosity elastoplastic materials. It has the advantages of even mixing, no dead angle and high kneading efficiency. The Kneader reactor is made of vacuum, pressure and atmospheric pressure. The heating and cooling structure includes jacket and outer half pipe. The heating and cooling methods include steam, heat transfer oil, hot water and water cooling. Hydraulic cylinder turning and cap opening are adopted. The discharging modes of the Kneader reactor include hydraulic cylinder tilting, ball valve discharging, screw extrusion, etc.
Company Profile:
Foshan Nanhai Jinchangtai Machinery Equipment Co., Ltd. is a professional manufacturer of chemical machinery equipment that integrates research, development, design, manufacturing, installation, debugging, and maintenance. We have successfully developed complete sets of production equipment and products for resins, adhesives, powder mixing, silica gel, Hot-melt adhesive, paints and coatings, covering many industries such as chemical industry, plastics, building materials, pharmaceuticals, food, light industry, etc.
Foshan Nanhai Jinchangtai Machinery Equipment Co., Ltd. specializes in the production and supply of glass glue equipment, sealant equipment, Kneader reactor, strong disperser, planetary mixer, power mixer, reactor, white latex complete production equipment, resin complete production equipment, lotion complete production equipment, glue complete production equipment, Hot-melt adhesive complete production equipment, rubber mixing equipment, silicone rubber equipment, butyl rubber equipment, electronic glue equipment Complete sets of chemical production equipment, including liquid adhesive equipment, conical double helix mixer, horizontal spiral belt mixer, plow blade mixer, and dual axis gravity free mixer. Export quality, affordable prices, welcome friends from all walks of life to visit and purchase.
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