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Through intelligent dye house solutions, dyeing and finishing enterprises can effectively monitor equipment production situation, through the cloud platform video monitoring, realize the comprehensive efficiency energy consumption management, equipment management, intelligent monitoring, early warning work order management, operation analysis and other functions, so as to reduce the production cost and energy consumption level, to achieve high efficiency, environmental protection.
In terms of energy consumption management, monitoring the energy consumption of the entire plant equipment and cooperating with the improvement of production management level can reduce the energy consumption by up to 20%. "For printing and dyeing plants, this is a very significant number, as energy consumption often accounts for about a quarter of the total production cost." "In this regard, customer satisfaction is very high," Mr Wei said.
In addition, after monitoring the equipment utilization rate data, many dyeing factories found that in the process of shift change, often 80% of the equipment is in the state of shutdown. The reason is that many workers are not willing to "make clothes for others" due to performance reasons, leading to many processes are stuck in the shift change time point. Therefore, by collecting equipment start-up and operation data and screening the period with low opening rate, the factory can adjust the management and system, optimize the production process, improve the utilization rate of equipment, and improve the efficiency to reach more than 30%.
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