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供应MXTER系列振动摩擦焊接机%无锡震动摩擦焊接机
- ¥2.5万 ≥1台起批
- MXT-3000型号
- 美斯特品牌
- 超声波动力形式
MXTER系列振动摩擦焊接机
型号：MX189、MX150
Weight of upper tooling max. 75kg/50Kg
上模具重量可到75Kg/50Kg
1. Design of the machine
机械结构设计
1.1 Frame in welded design
机架设计
made from square steel tube profiles，with 4 vibration reducing feet, adjustable in height, stand-alone design.
机架由方型钢管焊接而成，下有4只可调整高度的防震地脚，该设备是成熟的标准机型
1.2 Sound enclosure
噪音防护罩
consisting of cassette elements, thickness approx. 100 mm.
由覆有厚度大约100mm的矿物棉的箱体结构组成
To make the assembly procedure simple, the sound enclosure is cut in two and equipped with a quick-acting closure.
为了方便安装，噪音防护罩是独立式的，并配有快速锁定装置
The rear side is provided with a double-wing maintenance door, lockable, with safety switch.
后面是带安全开关的联锁双翼门
The complete equipment is freely placed on the floor.
整个噪音防护罩可在地面上独立安置
The operator’s side is fitted with a pneumatically operated protective door, vertical movement, with integrated safety panel.
操作员一侧配备有一个可移动的带有联动安全杆的垂直气动防护门
The safety panel stops the closing movement when contacted.
在防护门上升的过程中，一旦有物体接触到防护门上的安全杆，防护门会自动停止
The noise level is reduced to lower than LMP 78 dB(A) acc. to DIN 45 635.
根据德国标准DIN 45 635的要求，配备有CPC系统的设备的噪音等级被减少到低于78dB(A)
The window is made of double safety glass.
防护门上配有双层安全玻璃制成的视窗
1.3 Lifting resp. clamping table
升降工作台面
Surface of the nest is made in solid welded steel design.
升降台的台面材料是钢
The lifting table is running on spherical liners as well as on guide pillars, mounted to 4 machine stands. It is driven by a hydraulic cylinder, centrally located.
升降台沿着4个固定在设备框架上的导柱上下运动，驱动力有液压工作站给出
The strokes of the table are continuously adjustable. They are controlled by a travel control system.
可移动台面的行程是可连续调整的，由移动控制系统来控制
The table plate of the lifting table is cut out, allowing to load and position also large parts to be welded.
升降台的台面是设计为开口状的，方便上料及固定较大的工件
Apart from this, the table plate is equipped with a pinhole image for tool mounting.
可移动台面上有专用的模具定位装置
1.4 Vibration drive and control
振动系统的驱动和控制
The vibration head is driven by a digital frequency converter. The vibration system consists of:
振动头由数字变频器驱动，振动系统主要考虑以下几个方面：
1.4.1 Frame of vibration head
振动头的构架
The frame is made in solid welded construction, with machined surfaces for placing the inner parts of the vibration head.
振动头的构架是***坚固的金属结构
1.4.2 Bedding of vibration head
振动头的基垫
The bedding consists of several bearing strips, positioned in the machine frame via a 4-point adjusting device and carrying the vibration head by means of vibration reducing elements.
基垫有几个固定在构架上的轴承条组成，通过4点调整装置来支撑振动头，这种方式可有效地减少振动时构架自身的晃动
1.4.3 Vibration head
振动头
The SONICS vibration head works according to the electromagnetic principle. The resonance frequency generates an inter-active magnetic field, allowing an ideal vibration start of the coupled nest.
The amplitude is continuously adjustable, max. 1 mm (corresponding to a friction travel of 2 mm).
To avoid excess vibration there is integrated a spring assembly into the vibration head. It provides both a constant friction travel and, due to its restoring force, the precise positioning of the tools to be welded after concluding the welding process.
SONICS振动头的工作是电磁原理的。由交变电流共振频率产生的磁场，驱动相连接的模具产生往复振动。
振幅是可连续可调的，为2mm，（相应摩擦的距离为4mm）
振动头内部有弹性体，它可以防止过度的振动距离，并提供恒定的振幅。由于自身的往复拉力，能确保振动头在焊接结束后回到原始位置，而***上下焊接工件的准确定位
1.4.4 Amplitude control
振幅控制
As a standard the machine offers a newly-designed system of amplitude control (in conjunction with the time-pressure steps). By means of this technology there takes place an automatic amplitude change during the various welding phases. Input via the touch panel TP 270 or optionally in case of a PC via PC control.
该标准机型提供了设计的振幅控制系统（与时间控制-压力分步控制模块相连接），采用这个技术，振幅可以在不同的焊接阶段根据设定值进行自动调整，振幅设定可以通过TP270触摸屏或者选用可选件通过PC来实现
1.4.5 CPC (Complete Process Control)
CPC（完善的过程控制）
CPC is a synchronised control procedure for the vibration process with controlled vibration start under load and active braking lower than 60 ms. The two-coil technology together with an optimised vibration head leads to an increase of the utilisation coefficient by more than 50 % in comparison with standard vibration technology. The customer benefits, most of all, from a shortening of welding process periods by approx. 30 – 40 % and a reduction of lint formation.
CPC工艺控制***在整个焊接过程中，带负载时的起振时间和主制动时间控制在60毫秒内，并具有的振动性能，这种与电流馈电增加量相结合的振动控制技术，其效率比通用振动技术提高了至少50%以上，客户生产效率也因此受益，缩短了30%-40%的焊接周期，同时还减少溶料的产生
The system allows both an excellent utilization ratio as well as careful treatment of the vibration system. In addition, the constant welding quality provides the utmost quality certainty even for critical applications.
完善的振动控制技术和极高的系统利用率相结合，意味着即使客户是非常复杂的应用，也可以得到稳定的焊接质量，
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在线问
- MXT-3000
- 美斯特
- 超声波
- 数控
- 高频
- 气动
- 脉冲
- 电动
- 冷焊
- 塑料
- 交流
- 250.00
- 震动摩擦焊接机
